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Laser Directed Energy Deposition (LDED)

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LDED

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What is Laser Directed Energy Deposition (LDED)?

Laser Directed Energy Deposition (LDED) is a metal additive manufacturing technology that repairs, enhances, and builds metal parts without replacing the whole thing.

Using a high-powered laser, LDED melts either metal wire or powder, depositing it precisely where needed, layer by layer. The result?

  • A like-new component
  • No re-casting or full part replacement
  • Stronger performance, longer life, and less downtime

You don’t have to scrap worn shafts or cracked housings—LDED can restore them to original spec quickly, without the lead time or cost of starting over.

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Variants of LDED

Laser Wire LDED

Laser Wire LDED

Laser Wire Directed Energy Deposition (LDED) is a powerful additive manufacturing process that lets you build or repair metal parts by feeding a continuous wire into a melt pool created by a high-powered laser.

The laser melts the surface of the part (or previous layer), while the wire fuses into it — forming strong, clean metallurgical bonds. An inert shielding gas like argon protects the process from oxidation, keeping the material quality consistent and defect-free.

The system follows a digital design, precisely depositing material exactly where it’s needed — with the freedom to create complex shapes, overhangs, or multi-material sections.

Why Choose Laser Wire DED?

  • It delivers deposition rates of 2-4 kg/hr, which is ideal for producing large parts or quick-turnaround repairs.
  • It uses 100% of the wire feedstock for the printing process without any powder waste, cleanup, or loss.
  • It easily integrates with CNC systems, enabling both additive and subtractive operations in one setup.
  • The multi-axis control allows for complex geometries and overhangs without the need for support structures.
  • It combines different metals within a single build to achieve graded performance or tailored functionality.
  • It has versatile functionality, which is perfect for building new parts, repairing worn surfaces, cladding, or enhancing high-value components.
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